Automatic Stencil Inspection Machine
Automatic Stencil Inspection Machine
Automatic Stencil Inspection Machine
Model
SG-800

Review

Description

The main principle of Stencil detector is to place Stencil between the optical detection system and the coaxial bottom light source, and display the Hole on the Stencil through the coaxial movement of the light source and the light source system.

 The image information obtained is compared with the GERBER file of steel mesh design to check the accuracy and quality of Stencil's production.

 In the process of using Stencil, check the cleaning effect and quality change of Stencil.

Image

Serial number Type Item Details
1 Test specification Model SG800
2 Test purpose New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement, scraper inspection, etc.;
3 Test content Position, size, quantity, quality, precision, foreign body, tension, burr, breakage, porous;
4 Full board redundant hole inspection full plate redundant hole inspection
5 Stencil and step Stencil thickness measurement Manual microscopic visual measurement of the thickness and quality of the Stencil and step Stencil wall;
6 Scraper straightness check function Optional
7 Test speed 0.8s/FOV
8 Inspection accuracy Dimensional measurement accuracy 6.7μm (within the same FOV resolution: 0.335um)
9 Area measurement accuracy GR&R<10%
10 Position accuracy GR&R<10%, grating scale resolution ±1μm
11 Tension detection High-precision tensiometer, any multi-position test; Accuracy: ±1N.cm, tension range: 0~50N
12 Minimum detection opening 60μm * 60μm
13   Camera 2448X2048 Pixel 5 megapixel German camera
14 Optical system Lens 10M custom double-sided telecentric optical lens
15 Top lighting Ring LED top light, coaxial LED light source
16 Bottom lighting High power white light coaxial LED light
17 Resolution 6.70μm /pixel
18 FOV size 16.9mm*13.9mm
19 Stencil specification Maximum frame size 813*813*60mm
600*600mm
1250*1400*1625mm
20 Maximum measurement range
21 Equipment Specifications Dimensions (L*W*H)
22 Weight 1300KG
23 Equipment structure High-precision marble platform + casting structure,High-precision measurement guarantee
24 Gantry structure Cast gantry structure for longer life
25 Transmission system DC motor + non-contact grating closed loop control + flight scanning
26 Computer Operating system Windows 10
27 Computer monitor E5 Xeon 32G 1TB/ 22' LCD (1920X1080)
28 Software function Programming mode Gerber file programming, CAD import
29 Programming time 2 to 5 minutes
30 Offline programming Offline programming
31 Gerber file RS-274、RS-274X
32 Model switching time Less than 3 minutes, you can read the program by barcode/RF
33 Main algorithm Calculate coordinate position by MARK correction
Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm
34 Device test mode Offline test
35 Special function Open hole wall quality observation Microscopic observation
36 Test content selection Test content and parameters can be selected according to size, type, A/R, W/T parameters
37 Test method Multiple detection modes and test level settings;
Different components can be individually defined and tested at the component level;
38 Detection database Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.;
39 User rights User privilege levels can be defined according to customer needs
40 Connected to the company's internal system Open, custom data interface, data structure, communication method as required
41 Stencil barcode management function Stencil barcode scanning, barcode information management
42   Stencil Gerber contrast PCB Gerber function Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER
43 Gerber File comparison function Optional
44 Accuracy comparison of the same type of Stencil Optional
45 Stencil information management system Standard version is available free of charge and can be modified and customized as required
46 Stencil history File mode records test process and result data, and can view test results offline
47 Big data feedback and upload Modify and customize as required (optional)
48 RF data read and record function Modify and customize as required (optional)
49 SPC data statistics software Position, area, size, SPC data analysis, summary report, CPK&Grr accuracy report, Plato and other data and charts;
50 Equipment demand condition Voltage AC 220V ± 10% (single phase), 50/60Hz, 1000VA
51 Air pressure No need for air pressure
52 Does vibration affect
accuracy?
Does not affect
53 Equipment service Warranty period One year warranty
54 Equipment calibration cycle Corrected after one year or after mobile device
55 Software upgrade service Standard software lifetime free upgrade
56 Service support 7*24, response within 4 hours
57 Spare parts warehouse Shenzhen spare parts warehouse