Automatic Stencil Inspection Machine

Model: SG-800

Review

Description

The main principle of Stencil detector is to place Stencil between the optical detection system and the coaxial bottom light source, and display the Hole on the Stencil through the coaxial movement of the light source and the light source system.

The image information obtained is compared with the GERBER file of steel mesh design to check the accuracy and quality of Stencil's production.

In the process of using Stencil, check the cleaning effect and quality change of Stencil.

Serial number	Type	Item	Details
1	Test specification	Model	SG800
2		Test purpose	New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement, scraper inspection, etc.;
3		Test content	Position, size, quantity, quality, precision, foreign body, tension, burr, breakage, porous;
4		Full board redundant hole inspection	full plate redundant hole inspection
5		Stencil and step Stencil thickness measurement	Manual microscopic visual measurement of the thickness and quality of the Stencil and step Stencil wall;
6		Scraper straightness check function	Optional
7		Test speed	0.8s/FOV
8	Inspection accuracy	Dimensional measurement accuracy	6.7μm (within the same FOV resolution: 0.335um)
9		Area measurement accuracy	GR&R<10%
10		Position accuracy	GR&R<10%, grating scale resolution ±1μm
11		Tension detection	High-precision tensiometer, any multi-position test; Accuracy: ±1N.cm, tension range: 0~50N
12		Minimum detection opening	60μm * 60μm
13		Camera	2448X2048 Pixel 5 megapixel German camera
14	Optical system	Lens	10M custom double-sided telecentric optical lens
15		Top lighting	Ring LED top light, coaxial LED light source
16		Bottom lighting	High power white light coaxial LED light
17		Resolution	6.70μm /pixel
18		FOV size	16.9mm*13.9mm
19	Stencil specification	Maximum frame size	81381360mm 600600mm 12501400*1625mm
20	Stencil specification	Maximum measurement range
21	Equipment Specifications	Dimensions （LWH）
22		Weight	1300KG
23		Equipment structure	High-precision marble platform + casting structure，High-precision measurement guarantee
24		Gantry structure	Cast gantry structure for longer life
25		Transmission system	DC motor + non-contact grating closed loop control + flight scanning
26	Computer	Operating system	Windows 10
27	Computer	Computer monitor	E5 Xeon 32G 1TB/ 22' LCD (1920X1080)
28	Software function	Programming mode	Gerber file programming, CAD import
29		Programming time	2 to 5 minutes
30		Offline programming	Offline programming
31		Gerber file	RS-274、RS-274X
32		Model switching time	Less than 3 minutes, you can read the program by barcode/RF
33		Main algorithm	Calculate coordinate position by MARK correction Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm
34		Device test mode	Offline test
35	Special function	Open hole wall quality observation	Microscopic observation
36		Test content selection	Test content and parameters can be selected according to size, type, A/R, W/T parameters
37		Test method	Multiple detection modes and test level settings; Different components can be individually defined and tested at the component level;
38		Detection database	Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.；
39		User rights	User privilege levels can be defined according to customer needs
40		Connected to the company's internal system	Open, custom data interface, data structure, communication method as required
41		Stencil barcode management function	Stencil barcode scanning, barcode information management
42		Stencil Gerber contrast PCB Gerber function	Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER
43		Gerber File comparison function	Optional
44		Accuracy comparison of the same type of Stencil	Optional
45		Stencil information management system	Standard version is available free of charge and can be modified and customized as required
46		Stencil history	File mode records test process and result data, and can view test results offline
47		Big data feedback and upload	Modify and customize as required (optional)
48		RF data read and record function	Modify and customize as required (optional)
49		SPC data statistics software	Position, area, size, SPC data analysis, summary report, CPK&Grr accuracy report, Plato and other data and charts;
50	Equipment demand condition	Voltage	AC 220V ± 10% (single phase), 50/60Hz, 1000VA
51		Air pressure	No need for air pressure
52		Does vibration affect accuracy?	Does not affect
53	Equipment service	Warranty period	One year warranty
54		Equipment calibration cycle	Corrected after one year or after mobile device
55		Software upgrade service	Standard software lifetime free upgrade
56		Service support	7*24, response within 4 hours
57		Spare parts warehouse	Shenzhen spare parts warehouse